BAKING INDUSTRIAL LINES
Innovative
Divider and Rounder Line
for Oven Baking
Automated industrial production of Krapfen, Donuts, and Bread
YOUR PRODUCTS
up to
8.000 pz/h
Oven-Baked Donuts are A modern, healthier alternative to the classic treat. They maintain a soft texture and rich flavor, perfect for those looking for lighter desserts without sacrificing taste.
donuts
up to
15.000 pz/h
Oven-Baked Krapfen are Revolutionizing the pastry world, oven-baked Krapfen are slowly conquering the global market. Thanks to innovative baking, they offer a unique experience and innovative flavor that delights with the first bite.
krapfen
up to
15.000 pz/h
Bread and Rolls Guarantee superior quality with uniform texture and impeccable appearance. The versatility of the line allows the creation of products such as rolls, hamburger buns, and hot dog buns, perfect for every occasion.
Bread and RollsCOMPONENTS AND
PRODUCTION PROCESS
Macchine
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Automatic divider and rounder:
This device divides the dough into precise portions, with a tolerance of ±2 g for each ball. It is ideal for producing high-quality products with a consistent texture and a professional appearance
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Filling unit:
It automates the process of placing dough onto trays, ensuring precision at every step. It is compatible with various tray sizes, offering flexibility to meet different production needs.
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Proofing chamber:
This proofing chamber ensures perfect fermentation with precise control of temperature and humidity. The trays move automatically within the chamber, allowing for optimal space utilization and promoting even, well-distributed rising on every product.
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Tunnel oven:
The tunnel oven is designed to provide even baking with advanced control of temperature and ventilation. Suitable for large production volumes, it ensures consistent results and high quality in every product, regardless of size or type.
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Tray Unloader Unit:
This station automatically and gently removes the baked products from the trays, preventing damage to the product's structure. It is designed to work with various types of dough and sizes, ensuring smooth and error-free handling.
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Tray Cooling Tunnel:
The cooling tunnel quickly lowers the temperature of the trays, preparing them for immediate reuse in the production cycle. This process helps prevent overheating and ensures that the trays are always ready for the next step in the line.
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Tray By-pass Station:
The by-pass station allows for the diversion and reorganization of the tray flow within the production line, quickly responding to varying needs. It is particularly useful for adapting to sudden changes in production, maintaining an efficient workflow at all times.
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Tray Storage:
The automated tray storage system manages the storage and distribution of trays within the production line. By optimizing space usage, it reduces the time needed to retrieve trays, keeping the entire process organized and easily accessible.
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Injection Unit:
Designed to handle various fillings such as creams, jams, and chocolate. The injection can be horizontal, ideal for Berliners, or vertical, perfect for donuts.
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Freezing Spiral:
It allows for rapid cooling or freezing of products, reaching temperatures as low as -18°C to preserve freshness and quality. After freezing, the line can be extended with a packaging line, offering a complete solution.
Specifiche tecniche
| Weight range: | 15-170 |
|---|---|
| Rows: | up to 8 pocket operation |
| Oscillating belt: | up to 16 pocket operation |
| Capacity: | up to 15.000 pieces/hr |
| Intermediate proofing time: |
5 min |
| Working width: | 800 mm |
By-pass option allows to switch between Berliner, Ring Donuts and Bread production.
| Proofing time: | 90 min |
|---|---|
| Proofing temperature: | 30°C |
| Oven lenght: | 7/8 mt |
| Cooking temperature: | 190/210°C |
| Cooking time: | 8 min |
| Freezing time: | 40 min |
| Freezing temperature: | -18°C |
*The specifications listed above represent an ideal example of the complete line. Kolhertech offers customizable solutions, adjusting every detail to meet the client’s specific production needs.
I PUNTI DI FORZA DELLA LINEA
Spezzatrice per la Cottura al Forno
Prodotti
più salutari
Elimina la necessità di friggere, producendo Berliner e Donuts con meno grassi e più salutari, soddisfacendo la crescente domanda dei consumatori per prodotti più sani.
Riduzione delle
Emissioni
Genera meno emissioni di gas e vapore rispetto alla frittura, contribuendo a una produzione più pulita e sostenibile.
Qualità
Uniforme
La linea di produzione garantisce una cottura uniforme dei Berliner, assicurando un prodotto finale di alta qualità con una consistenza morbida e un colore dorato uniforme.
Versatilità di
produzione
Una sola linea con la capacità di produrre tre prodotti diversi: Berliner, Donuts e Pane.
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OVEN COOKING LINE
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