FRYING COOKING LINES

Industrial
Divider and
Rounder Line

Automated line for Donuts and
Krapfen production

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YOUR PRODUCTS

up to

8.000 pz/h

Donuts: Perfectly soft donuts with a uniform texture and a golden surface.

donuts

up to

15.000 pz/h

Krapfen: Soft and golden dough, with abundant filling and a smooth, inviting surface.

krapfen

COMPONENTS AND
PRODUCTION PROCESS

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Automatic Divider-Rounder

plus-p1 This device divides the dough into precise portions, with a tolerance of ±2 g for each ball. It is ideal for achieving high-quality products with a homogeneous texture and professional appearance.

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Proofing Chamber

Designed to offer accurate temperature and humidity control. The result is a soft and well-developed structure that enhances the flavor and quality of the final product.

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Fryer

Equipped with an advanced temperature control system, the fryer ensures even cooking and perfect browning. It is designed to optimize production while maintaining high standards of quality and food safety.

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Cream Injection

Designed to handle various fillings such as creams, jams, and chocolate. Injection can be horizontal, ideal for Berliner, or vertical, perfect for donuts.

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Freezing Spiral

Allows for rapid cooling or freezing of products, reaching temperatures as low as -18°C to preserve freshness and quality. After freezing, the line can be extended with a packaging line, offering a complete solution.

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Machines

  1. Automatic Divider-Rounder

    plus-p1 This device divides the dough into precise portions, with a tolerance of ±2 g for each ball. It is ideal for achieving high-quality products with a homogeneous texture and professional appearance.

  2. Proofing Chamber

    Designed to offer accurate temperature and humidity control. The result is a soft and well-developed structure that enhances the flavor and quality of the final product.

  3. Fryer

    Equipped with an advanced temperature control system, the fryer ensures even cooking and perfect browning. It is designed to optimize production while maintaining high standards of quality and food safety.

  4. Cream Injection

    Designed to handle various fillings such as creams, jams, and chocolate. Injection can be horizontal, ideal for Berliner, or vertical, perfect for donuts.

  5. Freezing Spiral

    Allows for rapid cooling or freezing of products, reaching temperatures as low as -18°C to preserve freshness and quality. After freezing, the line can be extended with a packaging line, offering a complete solution.

Technical Specifications

Weight range: 15-170 g
Rows: up to 8 pocket operation
Oscillating belt: up to 16 pocket operation
Capacity: up to 15.000 pieces/hr
Double intermediate
proofing time:
6 min + 6 min
Working width: 800 mm

By-pass option allows to switch from Berliner to Ring Donuts production.

Proofing time: 60/90 min
Proofing temperature: 40°C
Automatic fryer lenght: 5,7 meters
Frying time: 3 min + 3 min
Freezing time: 40 min
Freezing temperature: -18°C

*The specifications listed above represent an ideal example of the complete line. Kolhertech is capable of offering customized solutions, adjusting every detail to meet the client's specific production needs.

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STRENGTHS OF THE
DIVIDER AND ROUNDING LINE

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Consistent weight
and shape

The divider and rounder ensures clean and precise cutting, preserving dough integrity and ensuring uniform, consistent portion sizes for each piece.

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Reduced oil
absorption

With the punching system, the exterior surface of the product remains intact, preventing the open layers typically created by laminating processes, resulting in lighter donuts that absorb less oil.

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Reduced
labor

Kolhertech’s industrial lines are fully automated, from forming to freezing, requiring only one or two operators per line, significantly reducing labor costs.

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Waste
reduction

The divider amd rounder produces perfectly rounded balls, eliminating waste typically generated by conventional laminating lines.

VIDEO PRODUCTION KOLHERTECH

The process, from dough dividing to final shaping, is optimized to produce superior baked products.

Kolhertech lines use cutting-edge technologies to ensure precision, efficiency, and reliability, meeting the needs of modern production facilities and global markets.

INTERESTED IN THIS PRODUCTION LINE?
CONTACT US, WE’LL HANDLE THE REST

Contact us here for a free initial consultation.

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